Defect Reduction in The Manufacturing Industry: Systematic Literature Review
DOI:
https://doi.org/10.24002/ijieem.v5i2.7495Keywords:
defect reduction, manufacturing industry, systematic literature review, quality improvementAbstract
Defect reduction is an important aspect of quality improvement in the manufacturing industry, as it directly impacts product quality, customer satisfaction, and operational efficiency. This paper presents a systematic literature review on defect reduction in the manufacturing industry. The study systematically reviewed articles published in the period 2012-2022 in the Google Scholar, ScienceDirect, Emerald, and Springer Link databases. The review aims to provide a synthesis of research studies, methodologies, and best practices employed to minimize defects and enhance overall product quality. This review identifies key themes, challenges, and future directions in defect reduction by analyzing the existing literature, offering valuable insights for researchers and practitioners.
References
Abebe, M., Park, J. W., & Kang, B. S. (2017). Reliability-based robust process optimization of multi-point dieless forming for product defect reduction. International Journal of Advanced Manufacturing Technology, 89(1–4), 1223–1234.
Brereton, P., Kitchenham, B.A., Budgen, D., Turner, M., & Khalil, M. (2007). Lessons from applying the systematic literature review process within the software engineering domain. Journal Systems and Software, 80(4), 571-583.
Chen, J. C., & Brahma, A. R. B. (2014). Taguchi-based Six Sigma defect reduction of green sand casting process: An industrial case study. Journal of Enterprise Transformation, 4(2), 172–188.
Chartmongkoljaroen, L., Sirianukul, R., Puttibarncharoensri, P., & Marksin, W. (2019). Defect Reduction By DMAIC Method: a case study of a jewelry manufacturer. Journal of Supply Chain Management: Research & Practice, 13(No. 2), 67–84.
Coupek, D., Lechler, A., & Verl, A. (2017). Cloud-Based Control Strategy: Downstream Defect Reduction in the Production of Electric Motors. IEEE Transactions on Industry Applications, 53(6), 5348–5353.
Faciane, M. (2018). Reducing the costs of poor quality: A manufacturing case study. In Walden Dissertations and Doctoral Studies. 5329.
Giannetti, C., Ransing, M. R., Ransing, R. S., Bould, D. C., Gethin, D. T., & Sienz, J. (2015). Organisational Knowledge Management for Defect Reduction and Sustainable Development in Foundries. International Journal of Knowledge and Systems Science, 6(3), 18–37.
Gosavi, V. V., & Inamdar, K. H. (2014). Defect Reduction in Fabricated Components using Root-Cause Analysis. International Journal of Engineering Research & Technology (IJERT), 3(3), 2026–2032.
Hasan, Md. Z., Rezwan, A., Islam, Md. R., & Dutta, A. (2018). Defect Reduction by Total Quality Management in a Crackers Manufacturing System. World Scientific News, 98. 150-171.
Imaroh, T. S., & Mustofa, A. (2022). Defect Reduction Analysis to Improve Glass Bottle Packaging Products Quality Using Statistical Process Control (SPC) at PT. Muliaglass Container (MGC). Journal of Social Science, 3(5), 1003–1018.
Institute of Industrial and System Engineers. (2021). Industrial and Systems Engineering BoK. 1. https://www.iise.org/details.aspx?id=43631
Jirasukprasert, P., Arturo Garza-Reyes, J., Kumar, V., & K. Lim, M. (2014). A Six Sigma and DMAIC application for the reduction of defects in a rubber gloves manufacturing process. International Journal of Lean Six Sigma, 5(1), 2–21.
Joshi, A. (2014). Investigation and Analysis of Metal Casting Defects And Defect Reduction by Using Quality Control Tools. International Journal of Mechanical And Production Engineering, 2(2014), 87–92.
Juran, J. M. (1993). Juran’s quality handbook. In Training for Quality (Fifth Edit, Vol. 1, Issue 2). McGraw-Hill Companies.
Kannan, P., Balasubramanian, K., & Vinayagamoorthy, R. (2015). Defect reduction in ring blank casting through design of experiments. International Review of Mechanical Engineering, 9(6), 536–541.
Kitchenham, B., & Charters, S.M. (2007). Guidelines for performing systematic literature review in software engineering. UK: University of Durham.
Mancini, S., Langellotto, L., Di Nunzio, P. E., Zitelli, C., & Di Schino, A. (2020). Defect reduction and quality optimization by modeling plastic deformation and metallurgical evolution in ferritic stainless steels. Metals, 10(2), 1–18.
Memon, I. A., Jamali, Q. B., Jamali, A. S., Abbasi, M. K., Jamali, N. A., & Jamali, Z. H. (2019). Defect Reduction with the Use of Seven Quality Control Tools for Productivity Improvement at an Automobile Company. Engineering, Technology & Applied Science Research, 9(2), 4044-4047.
Moher, D., Liberati, A., Tetzlaff, J., & Altman, D.G. (2009). Preferred reporting items for systematic reviews and meta-analyses: The PRISMA Statement. PLoS Medicine, 6(7), Article e1000097.
Pongtrairat, A., & Senjuntichai, A. (2013). Spiral defect reduction of hard disk drive media. Applied Mechanics and Materials, 421, 93–98.
Raman, R. S., & Basavaraj, Y. (2019). Defect reduction in a capacitor manufacturing process through Six Sigma concept: A case study. Management Science Letters, 9(2), 253–260.
Sawatsuphaphon, T., & Chutima, P. (2020). Contactless chip module defect reduction. Solid State Phenomena, 305, 59–64.
Senjuntichai, A., Wonganawat, N., & Thampitakkul, B. (2018). Defect Reduction in Ready Rice Packaging by Applying Six Sigma. International Journal of Innovation, Management, and Technology, 9 (4), 178-183.
Simegnaw, A., & Mebrate, M.A. (2020). In-Depth Analysis and Defect Reduction for Ethiopian Cotton Spinning Industry Based on TQM Approach. Journal of Engineering, 34, 1-8.
Singhtaun, C., & Prasartthong, N. (2012). The application of an experimental design for the defect reduction of electrodeposition painting on stainless steel washers. World Academy of Science, Engineering, and Technology, 6(10), 349–353.
Sirimongkol, W., Chutima, P., & Nilpairach, S. (2020). Defect Reduction in Forming Process of Fired Clay Floor Tiles by Six Sigma Approach. Solid State Phenomena, 305, 147–153.
Sreedharan, V. R., Rajasekar, S., Kannan Santhosh, S., Arunprasad, P., & Trehan, R. (2018). Defect reduction in an electrical parts manufacturer: a case study. TQM Journal, 30(6), 650–678.
Suman, R., Duhan, R.K., & Deshwal, S. (2012). Study of Implementation of Quality Techniques for Defect Reduction in Manufacturing Industry. International Journal of Mechanical Engineering and Robotic Research, 1(3), 284-289.
Supapan, J., & Chutima, P. (2019). Defect reduction in the manufacturing process of in-mold decoration of injection molded components. Materials Science Forum, 962, 181–188.
Vanany, I., Hua Tan, K., Siswanto, N., Arvitrida, N. I., & Pahlawan, F. M. (2021). Halal Six Sigma framework for defects reduction. Journal of Islamic Marketing, 12(4), 776–793.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 International Journal of Industrial Engineering and Engineering Management
This work is licensed under a Creative Commons Attribution 4.0 International License.
The copyright of the received article shall be assigned to the journal as the publisher of the journal. The intended copyright includes the right to publish the article in various forms (including reprints). The journal maintains the publishing rights to the published articles.
This work is licensed under a Creative Commons Attribution 4.0 International License
